Organizing the workflow for prepress preparation of label products usingEsko’s automation engine pilot

Author(s) Collection number Pages Download abstract Download full text
Maik L. Ya. № 2 (88) 73-82 Image Image

Modern printing enterprises specializing in label and packaging production require rapid adaptation to changing production conditions, minimization of human factor impact on results, high efficiency, enhanced competitiveness, precision, and speed of task execution. To achieve these goals, automated workflow management systems are increasingly employed.

This article examines the organization of the workflow for prepress preparation of label products using Esko’s Automation Engine Pilot software. Automation Engine Pilot enables the creation of customized workflows tailored to the specific requirements of various product types and production volumes. Individual modules and features of the system can be activated or deactivated depending on user needs.

The author analyzes the key stages of automating production processes, focusing on workflow organization using a specific label as an example, which ensures the efficiency and quality of prepress preparation. Workflow organization with Automation Engine Pilot allows: automation of routine tasks, such as file format conversion and color checks; integration with other software products used in production, ensuring seamless data flow and reducing error risks; assurance of high-quality end products through automated checks and compliance with international quality standards; reduction in order processing time, production costs, and improvement of overall enterprise efficiency.

The results of this study may be beneficial for printing enterprises aiming to modernize their workflows, adapt the system to the specific needs of their operations, reduce resource consumption, minimize waste, and enhance product competitiveness.

Keywords: workflow, software, automation, prepress preparation, digital photopolymer plates, flexographic printing plate, flexographic printing, label and packaging products.

doi: 10.32403/0554-4866-2024-2-88-73-82


  • 1. Cyrel FAST Thermal Workflow – Productivity, Savings and Sustainability. Retrieved from http://www.dupont.com/products-and-services/printing-package-printing/flexographic-platemaking-systems/brands/cyrel/products/cyrel-FAST-thermal-workflow.html. (in Eng­lish).
  • 2. DuPont : https://www.dupont.com. (in English).
  • 3. Flint Group: Nyloprint® Printing Plates. Retrieved from http://www.flintgrp.com/en/products/Printing-Plates/nyloprint/nyloprint-plates.php?navid=107266107266. (in English).
  • 4. NAP Pflex Plates: New High Resolution Flexo Plates For Newspaper and Commercial Printing. Retrieved from http://printing.macdermid.com/files/3514/2627/8613/NAPPFlex_Plates_02102012.pdf. (in English).
  • 5. MacDermid Graphics Solutions: Digital Plates. Retrieved from http://printing.macdermid.com/products-and-services/packaging-plates/digital-sheet/. (in English).
  • 6. Asahi Kasei Corporation:AFP Flexoplates. Retrieved from http://www.asahi-photoproducts.com/HTMLS/HTMLS_UK/AFP_ UK.html. (in English).
  • 7. Mayik L.YA., Nykyruy V.E., Lotoshynsʹka N.D. Doslidzhennya yakosti fleksohrafichnykh drukarsʹkykh form lazernoho hraviyuvannya // Polihrafiya i vydavnycha sprava [Ukrayinsʹkoyi akademiyi drukarstva]. 2017. №2 (74). S. 66-77. (in Ukrainian).
  • 8. Nykyruy V.E. Tekhnolohichni mozhlyvosti StR-prystroyiv pry vyhotovlenni fleksohrafichnykh drukarsʹkykh form / V.E. Nykyruy, V.Z.Mayik // Komp’yuterni tekhnolohiyi drukarstva [Uk­rayinsʹkoyi akademiyi drukarstva]. 2012. № 28. S. 311-317. (in Ukrainian).
  • 9. Repeta V. B., Hurhalʹ N. S., Senʹkivsʹkyy V. M., Shybanov V. V. Modelʹ iyerarkhiyi kryteriyiv protsesu vuzʹkorulonnoho UF-fleksohrafichnoho druku. Polihrafiya i vydavnycha sprava [Ukrayinsʹkoyi akademiyi drukarstva]. 2012. № 4 (60). S. 76-82. (in Ukrainian).
  • 10. Mayik L. YA., Kovalʹsʹkyy B. M., Dubnevych M.M. Doslidzhennya tsyfrovykh tekhnolohiy vyhotovlennya fleksohrafichnykh form firmy Dupont // Naukovi zapysky drukarstva [Uk­rayinsʹkoyi akademiyi drukarstva]. – Lʹviv: UAD. – №2(61). – 2020. S. 75-85. (in Ukrainian).
  • 11. Mayik L. YA., Tkach O.M., Kovalʹsʹkyy B.M., Holubnyk T.S. Systema keruvannya Auto­mation Engine Pilot firmy Esko dlya dodrukarsʹkoyi pidhotovky etyketkovo-pakuvalʹnoyi pro­duk­tsiyi // Naukovi zapysky. – Lʹviv: UAD. – №2 (67). – 2023. S. 32-41. (in Ukrainian).
  • 12. Systema DuPont™ Cyrel® DigiFlow z ploskoyu poverkhneyu drukuyuchykh krapok. Ret­rieved from https://ua.all.biz/sistema-dupont-cyrel-digiflow-z-ploskoyu-g10962395. (in Eng­lish).
  • 13. Novaković, Dragoljub, Sandra Dedijer i Sanja Mahović Poljaček. «A model for improving the flexographic printing plate making process.» Tehnički vjesnik 17, br. 4 (2010): 403-410. (in English).
  • 14. Dean, G. E.; Lee, F. Flexographic Plate Technology: Conventional Solvent Plates versus Digital Solvent Plates // Journal of Industrial Technology 24, 3(2008). (in English).